Warping Machines

Warping Machines

 

GrandStar’s Warping Machines are meticulously designed to optimize the warp knitting process by ensuring superior yarn tension control, precision, and efficiency. Tailored for professional applications, these machines cater to the unique requirements of raschel, tricot, and double-needle bar knitting technologies. With advanced functionalities and customizable configurations, our warping machines simplify production workflows while delivering consistent and reliable results.

Features of Warping Machines

Here are the features of Warping Machines

Direct Warping Machine

  1. High-Speed Intelligence: Computer-controlled system for precise yarn tension and real-time monitoring.
  2. Beam Compatibility: Supports beam sizes such as 21"x21", 30"x21", 21"x42", and 30"x42".
  3. Customizable Creels: Available in 6-layer, 7-layer, or tailor-made configurations.
  4. Copy Functionality: Ensures uniform yarn tension throughout the warping process.

Split Warping Machine

  1. Direct Warping Capability: Simplifies the process by warping mother yarn directly into monofilaments.
  2. Efficiency Boost: Reduces time and labor costs by eliminating the need for bobbin preparation.
  3. Customizable End Quantities: Standard 72 ends with optional configurations to match specific needs.

Spandex Warping Machine

  1. Vertical Creel System: Powered by servo motors for seamless yarn handling.
  2. Precision Control: Integrated laser detectors ensure stable and consistent yarn tension.
  3. Durability: Built for longevity with minimal maintenance requirements.
  4. Enhanced Yarn Handling: Ideal for elastic yarns like spandex and Lycra, ensuring high-quality results.

 

Applications of Warping Machines

  • Warp Knitting Fabrics

Ideal for producing fabrics on raschel, tricot, and double-needle bar machines. Suitable for applications requiring smooth, consistent, and precise warp tension.

  • Technical Textiles

Facilitates the production of industrial-grade materials requiring high durability and stability.

  • Elastic Fabrics

Perfect for creating stretchable textiles using spandex and Lycra yarns.

  • Custom Fabric Solutions

Tailored configurations make these machines versatile for specialized textile applications, including intricate patterns and high-performance fabrics.

Precision Servo Drive

Equipped with 5 individual servo motors for the warper head, leveling roller, draft roller, and creel, ensuring precise operation, reduced noise, and minimized faults compared to traditional mechanical systems.

Stable Performance

Advanced PLC control and bus-mastering technology enhance operational efficiency and ensure long-term stability.

Yarn Consistency

High-precision laser devices monitor and control the winding perimeter, guaranteeing accurate line speeds for optimal beam precision.

Safety Protections

A comprehensive safety system prevents risks associated with sudden power outages, phase loss, or pressure issues.

Resource Efficiency

Adaptive yarn compensation curves optimize bobbin usage, significantly reducing material costs for producers.

Advanced Automation

Real-time self-diagnosis monitors system conditions and yarn tension, ensuring safety, precision, and seamless operation.